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PECVD rotary tube furnace

PECVD rotary tube furnace

Model:KJ-TX1100-S50LK1

Description:

The PECVD rotary tube furnace system is suitable for surface film deposition of powder materials. The system consists of a high-power RF power supply (500W, 13.56MHz), a vacuum system, and a rotary tube furnace. Utilize plasma characteristics to contr

Detailed
Product Introduction:

The PECVD rotary tube furnace system is suitable for surface film deposition of powder materials. The system consists of a high-power RF power supply (500W, 13.56MHz), a vacuum system, and a rotary tube furnace. Utilize plasma characteristics to control or influence gas phase reactions and chemical reaction processes on material surfaces, and deposit thin films at appropriate temperatures. PECVD deposited thin films have good electrical properties, good substrate adhesion, and good step coverage, which make them widely used in fields such as large-scale integrated circuits, optoelectronic devices, MEMS, and so on. It belongs to a type of pecvd systems.

Actual photo of PECVD rotary tube furnace
Actual photo of PECVD rotary tube furnace


Main product advantages:

1. PECVD has the advantages of low basic temperature, fast deposition rate, good film quality, fewer pinholes, and less cracking;
2. In the PECVD process, due to the impact of high-speed electrons in the plasma on neutral reaction gas molecules, neutral reaction gas molecules will become fragments or be in an activated state, which is prone to reactions;
3. By utilizing radio frequency and other means, gases containing atoms composed of thin films can form a plasma locally, which has strong chemical activity and is prone to reactions, resulting in the deposition of the desired thin film on the substrate;
4. The vacuum system consists of a rotary vane vacuum and a digital vacuum gauge, with a cold limit vacuum degree of up to 10Pa;
5. Adopting quick connect flange sealing, easy and fast loading and unloading;
6. The heating area adopts a single temperature zone with a heating zone of 200mm, which is easy to operate, reliable in sealing, and has high comprehensive performance indicators.
7. The furnace tube adopts customized variable diameter furnace tube, with a quartz feeding table inside the tube wall, allowing the material to be heated more fully. The furnace tube rotates at 360 ℃ and the rotation speed is adjustable.
8. The temperature control system adopts PID intelligent program for temperature control, and can set multiple temperature rise and fall programs.
9. The flange is equipped with an inlet and outlet cyclone adapter, which can introduce inert protective gases such as nitrogen and argon, and can be used in atmospheric environments.
10. Safety protection, with over temperature protection function. When the temperature exceeds the allowable setting value, the automatic alarm protection function ensures safe and reliable operation.
13. Our company has the ability to independently develop, design, produce, and process our machines. We provide lifelong parts replacement and upgrade services.

Actual photo of PECVD rotary tube furnace
Actual photo of PECVD rotary tube furnace


The main technical parameters:
Product name PE rotary tube furnace
Product model KJ-TX1100-S50LK1
Furnace material The furnace adopts alumina polycrystalline fibers
Furnace tube size Both ends have a diameter of approximately Φ 30mm, middle size Φ 50mm total length approximately 1200mm
Heating zone 200mm
Furnace tube material Quartz furnace tube
Working temperature ≤1000℃
Maximum temperature 1100℃
Heating element Alloy heating wire
Temperature control accuracy ±1℃
Heating rate 0-20 ℃/min, recommended 10 ℃/min, adjustable according to experimental process
Temperature testing element K-type thermocouple
Temperature control system Adopting intelligent multi-stage PID programmable controlOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
The temperature control system adopts artificial intelligence regulation technology, with PID regulation and self tuning functions, and can program multiple temperature rise and fall programs;Ovw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
1. Adopting PID method to adjust and control temperature, multiple temperature rise and fall programs can be setOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
2. Temperature control accuracy ± 1 º COvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
3. Equipped with over temperature protection and couple breaking protection. When over temperature or couple breaking occurs, the heating circuit of the electric furnace will automatically cut offOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
4. The instrument has the function of temperature self-tuning
Sealing method The sealing method using magnetic fluid and vacuum flange provides better sealing effect
Rotation rate 15rpm/min adjustable
Rotating structure Rotating method, the furnace tube can rotate at 360 ℃, and the furnace body can tilt
Working voltage AC 220v 50Hz
Heating power 2KW
Vacuum system 1. Adopting DRV-10 rotary vane vacuum pump, the cold state limit vacuum degree can reach 10Pa, and the vacuum pump includes a dust filterOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
2. KF quick connect, stainless steel corrugated pipe, manual baffle valve and flange, connected to vacuum pump;Ovw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
3. Digital vacuum gauge display
Plasma power supply system Power range 0-500W (continuously adjustable)Ovw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Operating frequency 13.56MHZ+0.005%Ovw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Working mode:Continuous outputOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
RF output impedance interface N-type, female (50 Ω)Ovw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Power stability ≤ 2WOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Maximum reflected power 70WOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Power protection settings include DC overcurrent protection, amplifier over temperature protection, and reflected power protectionOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Supply voltage/frequency single-phase AC (187V-253V) 50-60HZOvw High Temperature Box Resistance Furnace, Tube Furnace, Vacuum Annealing Furnace, Vacuum Sintering Furnace, Tube High Temperature Furnace - Zhengzhou Kejia Electric Furnace Co., Ltd
Cooling method: air cooling
Provide relevant accessories Lifetime warranty for crucible hooks, high-temperature gloves, thermocouples, customized furnace plugs, manuals, warranty cards, etc
After sales service 12 month warranty, lifetime warranty (free accessories such as heating elements and furnace tubes are not included in the warranty scope)

PECVD plasma radio frequency
PECVD plasma radio frequency

 


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