Die cast aluminum brazing (also known as brazing or brazing) is the process of connecting two pieces of metal together by heating the filler metal to a melting temperature without melting the substrate. The heat treatment after brazing is mainly aimed at eliminating internal stress, improving joint strength, and optimizing material properties.
The following are several types of furnaces and their characteristics suitable for post brazing heat treatment of die cast aluminum:
1. Box Furnaces
Features:
Temperature uniformity: The box furnace has good temperature uniformity and can accurately control the temperature distribution during the heat treatment process.
Multipurpose: Suitable for various heat treatment processes, such as annealing, aging, solid solution treatment, etc.
Controllable atmosphere: Some advanced box furnaces can be equipped with an atmosphere control system to provide inert gas or protective atmosphere to prevent oxidation.
Application:
Suitable for heat treatment of small and medium-sized workpieces.
Commonly used in laboratories and small batch production.
Multi sided heating muffle furnace that can be used for brazing (click on the image to view product details)
2. Vacuum Furnaces
Features:
Oxygen free environment: Heat treatment is carried out in a vacuum environment to avoid oxidation and pollution, especially suitable for workpieces with high surface quality requirements.
Accurate control: capable of accurately controlling temperature and atmosphere, suitable for complex heat treatment processes.
High purity treatment: suitable for processing high-purity and high-performance die cast aluminum parts.
Application:
Suitable for high demand welding post-treatment, such as aerospace and precision manufacturing fields.
Vacuum brazing furnace (click on the picture to view product details)
3. Atmosphere Furnace
Features:
Atmosphere control: It can control the atmosphere inside the furnace, provide inert gas, reducing gas, etc., to prevent oxidation and pollution.
Multiple heating methods: You can choose from various methods such as electric heating, gas heating, etc.
Flexible application: Suitable for heat treatment requirements of different materials and processes.
Application:
Suitable for heat treatment processes that require special atmosphere conditions.
Commonly used in industrial production and special material processing.
An atmosphere furnace that can be used for aluminum brazing (click on the image to view product details)
4. Fluidized Bed Furnaces
Features:
Uniform heating: The workpiece is uniformly heated by particles in the fluidized bed to ensure temperature consistency.
Rapid processing: With the characteristics of rapid heating and uniform cooling, it improves processing efficiency.
Suitable for complex shapes: Fluidized beds can adapt to workpieces with complex shapes, ensuring comprehensive and uniform heating.
Application:
Suitable for heat treatment of workpieces with complex shapes and large dimensions.
Commonly used in efficient heat treatment processes.
A vertical fluidized bed tube furnace that can be used for brazing (click on the image to view product details)
Selection Guide
When selecting a furnace suitable for post brazing heat treatment of die cast aluminum, the following factors should be considered:
Workpiece size and batch size: Select the appropriate furnace type based on the size and production batch of the workpiece.
Temperature requirement: Ensure that the furnace can reach and control the required heat treatment temperature.
Atmosphere requirements: Choose a furnace with atmosphere control function according to the process requirements to prevent oxidation and pollution.
Heating and cooling rate: Choose a furnace with fast heating and cooling capabilities to improve production efficiency.
Equipment cost and operating cost: Taking into account the initial investment and long-term operating cost of the equipment, choose a furnace with high cost-effectiveness.
By carefully evaluating these factors, a suitable heat treatment furnace can be selected to ensure the smooth progress of the post brazing heat treatment process of die cast aluminum and the quality of the final product.Click to learn more heat treatment furnace! Or click on online customer service to learn more about product information!