The following points should be noted during the use of the atmosphere muffle furnace:
1. Safe operation
Power safety:
Ensure that the power supply connected to the muffle furnace is stable and reliable, and the voltage meets the equipment requirements.
Before use, check whether the power cord and plug are intact, without damage or aging.
Before operation, ensure that the muffle furnace is well grounded to avoid the risk of electrical leakage.
Personal protection:
Operators should wear personal protective equipment such as protective goggles and insulated gloves to prevent burns and chemical splashes.
When collecting samples or materials, be sure to cut off the power supply to prevent electric shock.
Environmental safety:
The muffle furnace should be placed in a dry, ventilated, and non corrosive gas environment to avoid moisture and corrosion.
Ensure that there are no flammable or explosive materials around the muffle furnace and maintain a safe distance.
2. Equipment operation
Preheating treatment:
The muffle furnace that has been used for the first time or has been out of service for a long time should be subjected to baking treatment. The oven temperature is controlled within the range of 200 ℃ to 600 ℃ for four hours to remove moisture and impurities from the furnace and ensure stable equipment performance.
Atmosphere control:
Accurately control the atmosphere inside the furnace according to experimental or process requirements. Before introducing gas, ensure that the gas pipeline is leak free and the gas purity meets the requirements.
During the heating process, pay close attention to changes in the atmosphere and adjust the gas flow rate and composition in a timely manner.
Temperature control:
Set an appropriate temperature range according to experimental or process requirements. Ensure that the temperature control system works properly and can achieve high-precision temperature control.
During the heating process, regularly use a thermometer to check the consistency between the actual temperature inside the furnace and the displayed temperature, ensuring accurate temperature control.
Sample processing:
The sample should be placed in a high-temperature resistant container and ensure that the container is well sealed. Avoid placing samples contaminated with water or oil into the furnace.
When collecting samples, the opening time of the furnace door should be as short as possible to reduce heat loss and atmosphere disturbance.
After heating is complete, wait for the sample to cool naturally to room temperature or a tolerable temperature before removing the sample.
3. Equipment maintenance
Regular cleaning:
After each use, promptly clean the residue and dust inside the furnace to keep it clean.
Regularly inspect the use of furnace lining and heating elements, and replace them promptly if damaged.
Electrical inspection:
Regularly check whether the wiring of the electric furnace and controller is in good condition to avoid faults caused by poor contact.
Regularly check the working status of temperature sensors such as thermocouples to ensure their measurement accuracy.
Calibration and maintenance:
Regularly calibrate the temperature control system to ensure the accuracy of temperature display.
According to the maintenance guidelines provided by the manufacturer, regularly maintain and upkeep the muffle furnace to extend its service life.
4. Other precautions
Avoid frequent power on/off:
Frequent switching of power supply can cause damage to the heating elements and control system of the muffle furnace, and should be avoided as much as possible.
Pay attention to the heating rate:
During the heating process, the temperature should be slowly increased to avoid damage to the equipment and samples caused by sudden temperature changes.
Record the operation process:
After each operation, detailed records of the operation process, temperature setting, heating time, and other information should be kept for future reference and analysis.
In short, when using an atmosphere muffle furnace, safety operating procedures and equipment maintenance requirements should be strictly followed to ensure the smooth progress of experiments or processes and the safe and stable operation of equipment.