Customized RTP rapid annealing furnace daily maintenance

The daily maintenance of customized RTP rapid annealing furnace is the key to ensuring its long-term stable operation and extending its service life. Here are detailed suggestions for its daily maintenance:

1. Cleaning and inspection of furnace body
Regular cleaning: Use a suitable cleaning agent to regularly wipe the surface of the furnace body to remove dust, oil stains, and other dirt. This helps to maintain the cleanliness of the furnace body and reduce the impact of impurities on the annealing process.
Check the furnace: Inspect the furnace for signs of cracking, deformation, or damage. If found, immediately stop using and contact professional personnel for repair.
Check the insulation material: Regularly replace the insulation material inside the furnace to ensure the heating efficiency and annealing quality of the furnace. The integrity of insulation materials is crucial for reducing heat loss and maintaining stable temperature inside the furnace.

2. Electrical system maintenance
Check electrical circuits: Regularly check whether the electrical circuits are intact, including power lines, connection lines of heating elements, etc. If there is any burning, aging or poor contact, it should be repaired or replaced in a timely manner.
Check the controller and sensors: Ensure that the controller and temperature sensor are working properly. If there is a malfunction or inaccurate reading, it should be repaired or replaced in a timely manner.
Grounding inspection: Ensure that the equipment is properly grounded to prevent electrical faults or electric shock accidents.

3. Maintenance of heating elements and refrigeration circuits
Heating element inspection: Check whether the electric heating rod is leaking, damaged or broken. If there is a problem, the heating element should be replaced immediately with a qualified one.
Refrigeration system inspection: Check whether the refrigeration system is operating normally, including components such as compressor, condenser, evaporator, etc. If there is any cooling, air leakage or abnormal noise, it should be repaired in a timely manner.

4. Vacuum system maintenance
Check the vacuum pump: Regularly check the performance of the vacuum pump, such as pumping rate, sealing, etc. If there is a decrease, maintenance or replacement is required.
Replace vacuum pump oil: According to the equipment manual, regularly replace the vacuum pump oil to ensure the normal operation and vacuum degree of the pump.
Check the vacuum pipeline: Check if the vacuum pipeline is blocked or leaking. If found, the pipeline should be cleaned or replaced in a timely manner.

5. Other precautions
Avoid overload operation: Do not operate the RTP rapid annealing furnace under overload for a long time to avoid damaging the equipment or affecting the annealing effect.
Regular calibration: Regularly calibrate the equipment to ensure the accuracy of temperature, pressure, and other parameters.
Record maintenance logs: Establish equipment maintenance logs to record the time, content, and issues discovered during each maintenance. This helps track the maintenance history of the equipment, identify problems in a timely manner, and take measures.

In summary, the daily maintenance of customized RTP rapid annealing furnaces involves multiple aspects, including furnace body cleaning and inspection, electrical system maintenance, heating element and refrigeration circuit maintenance, vacuum system maintenance, and other precautions. By regularly performing these maintenance tasks, the normal operation and annealing effect of the equipment can be ensured, and the service life of the equipment can be extended.