Daily maintenance of customized CVD coating electric furnace

The daily maintenance of customized CVD coating electric furnaces is the key to ensuring their stable operation and extending their service life. Here are some detailed daily maintenance suggestions:

1. Cleaning of furnace cavity and reaction chamber
Regularly clean the furnace chamber: remove residual substances, impurities, and deposits to avoid interference with the coating process. Suitable solvents or cleaning agents can be used during cleaning to ensure that the interior of the furnace chamber is clean and free of scale.
Clean the reaction chamber window: Keep the view of the reaction chamber clear for observing the coating process. Soft fabrics or specialized cleaning agents can be used regularly to wipe the windows, avoiding the use of rough materials or chemicals to prevent damage to the windows.

2. Inspection and cleaning of the pneumatic system
Check the gas delivery pipeline: Ensure that the gas delivery pipeline is unobstructed, without leaks or blockages. Regularly check whether the pipeline connections are tight and replace aging or damaged pipelines in a timely manner.
Clean gas valves and filters: Regularly inspect and clean gas valves and filters to prevent impurities and pollutants from entering the furnace chamber. For clogged filters, they should be replaced or cleaned in a timely manner.

3. Maintenance of vacuum system
Check the vacuum pump: Ensure that the vacuum pump is running normally without any abnormal sounds or vibrations. Regularly check the vacuum pump oil, replace aged oil in a timely manner, and keep the pump clean.
Check the sealing of the vacuum system: Regularly inspect the sealing rings and surfaces of the vacuum system to ensure good sealing. Damaged sealing rings should be replaced promptly.

4. Inspection of heating elements and temperature control system
Check heating elements: Regularly inspect and clean heating elements to ensure uniform and stable heating. For aging or damaged heating elements, they should be replaced in a timely manner.
Calibrate temperature controller: Regularly calibrate the temperature controller or thermocouple to ensure accurate temperature measurement. For temperature controllers with significant deviations, they should be adjusted or replaced in a timely manner.

5. Inspection of safety devices and alarm systems
Check the safety valve: Ensure that the safety valve is set correctly, able to release pressure in a timely manner, and ensure the safety of equipment and operators.
Check the alarm system: Regularly check the functionality of the alarm system to ensure that it can issue alarms in a timely manner and take necessary measures in emergency situations. For faulty alarm systems, they should be repaired or replaced in a timely manner.

6. Other daily maintenance measures
Record usage: After each use, the operation status and parameter settings of the equipment should be recorded for timely detection and resolution of problems.
Regular maintenance plan: Develop a detailed regular maintenance plan, including steps such as cleaning, inspection, calibration, and replacement, to ensure that the equipment is always in optimal condition.
Training operators: Provide regular training and skill enhancement for operators to proficiently master the principles, operating procedures, and daily maintenance methods of CVD coating electric furnaces.

In summary, the daily maintenance of customized CVD coating electric furnaces involves multiple aspects, including cleaning of the furnace chamber and reaction chamber, inspection and cleaning of the gas path system, maintenance of the vacuum system, inspection of heating elements and temperature control systems, inspection of safety devices and alarm systems, and other daily maintenance measures. By strictly implementing these maintenance measures, the stable operation and extended service life of the equipment can be ensured.