Customized vacuum furnaces are widely used in metallurgy, and their unique vacuum environment and high-precision heating processing capabilities provide many advantages for metallurgical processes. Here are some specific application areas and advantages:
application area
Metal extraction and purification
During the metal extraction process, the vacuum furnace reduces the reaction between metal and oxygen in the air by creating a vacuum environment, thereby improving the purity of metal extraction.
For highly active metals such as titanium and zirconium, vacuum smelting can remove their surface oxides and carbides, achieving purification treatment of the metal.
Heat treatment of metal materials
Vacuum furnaces can be used for heat treatment processes such as annealing, quenching, and tempering of metal materials to improve their microstructure and properties.
Heat treatment in a vacuum environment can prevent oxidation and decarburization of materials during heating, thereby maintaining their original properties.
Preparation of new materials
Customized vacuum furnaces can be used to prepare new types of metal materials, such as high-temperature alloys, titanium alloys, nickel based alloys, etc.
These new materials have excellent properties such as high temperature resistance, corrosion resistance, and high strength, and are widely used in aerospace, automotive, medical, and other fields.
Manufacturing of metal components and connectors
Manufacturing metal components and connectors in a vacuum environment, such as vacuum brazing, vacuum diffusion welding, etc., can improve the strength and reliability of the connectors.
Vacuum environment can also reduce porosity and inclusions during the welding process, improving welding quality.
advantage
Improve metal purity
The vacuum furnace reduces the reaction between metals and oxygen in the air by creating a vacuum environment, thereby improving the extraction purity of metals and the purity after heat treatment.
Reduce energy consumption
The vacuum environment reduces the melting and gasification temperatures of metals, thereby reducing energy consumption during metal smelting and heat treatment processes.
Environmentally friendly and pollution-free
Metallurgy and heat treatment are carried out under vacuum conditions, reducing the emission of harmful gases and meeting current environmental requirements.
Improve product quality
Metallurgy and heat treatment processes in a vacuum environment can prevent material oxidation and decarburization, thereby maintaining the original properties of the material and improving product quality and reliability.
Flexibility and Customization
Customized vacuum furnaces can be designed and manufactured according to customers’ specific needs and process requirements, including key parameters such as heating temperature, ultimate vacuum degree, heating rate, etc., to meet customers’ personalized needs.
In summary, the application of customized vacuum furnaces in metallurgy has many advantages, including improving metal purity, reducing energy consumption, being environmentally friendly and pollution-free, improving product quality, and flexibility and customization. These advantages make customized vacuum furnaces an indispensable and important equipment in the metallurgical field.