The daily maintenance of high-temperature heat treatment furnaces is the key to ensuring their long-term stable operation and extending their service life. Here are some key points for daily maintenance of high-temperature heat treatment furnaces:
1. Cleaning and maintenance
Import and export warehouse and transmission power warehouse: Ensure that these areas are clean and free of debris to avoid affecting the normal operation of equipment.
Discharge outlet: Regularly clean the organic matter on the discharge outlet with alcohol to maintain smooth discharge.
Inside the cavity: Check if there are any blockages in the ventilation holes inside the cavity to ensure smooth gas flow.
Lamp tube: If there is organic residue on the lamp tube, it can be wiped and washed with non-woven fabric or alcohol swab to keep the lamp tube clean.
2. Component maintenance
Top needle mesh belt: Use sandpaper to slowly polish the top needle mesh belt to prevent surface wear and damage to the battery cells.
Fasteners: Regularly check whether the fasteners in various parts of the equipment are loose, tighten them in a timely manner, and ensure the stability of the equipment structure.
Electrical wiring: Check the internal electrical wiring of the equipment. If any damage, aging, or damage is found, it should be replaced in a timely manner to avoid electrical faults.
3. Replacement of vulnerable parts
Heating element: Regularly replace vulnerable parts such as heating tubes to ensure stable heating effect of the equipment.
Thermocouples and induction coils: Check the status of components such as thermocouples and induction coils, and replace them promptly if damaged to ensure accurate temperature control.
4. Storage and operation management
Storage environment: If the device is not used for a long time, attention should be paid to the storage environment to avoid moisture, heat, damage, and other situations.
Operating load: Reduce the load on equipment during operation to avoid damage caused by overuse.
Operation monitoring: During the operation of the equipment, its operating status should be closely monitored, and if there are any abnormalities, the machine should be stopped immediately for inspection.
5. Safety precautions
Personal protection: When handling high-temperature furnaces, appropriate personal protective equipment such as work masks, gloves, etc. should be worn to prevent inhalation of harmful gases or burns.
Fault handling: Once a fault is discovered, maintenance technicians should be immediately notified for inspection and repair to prevent the fault from escalating.
In summary, the daily maintenance of high-temperature heat treatment furnaces involves multiple aspects, and it is necessary to comprehensively consider the characteristics of the equipment and the impact of the operating environment. Through regular cleaning and maintenance, component maintenance, replacement of vulnerable parts, and operation management, the stable operation and extended service life of high-temperature heat treatment furnaces can be ensured. Meanwhile, paying attention to safety precautions is also an indispensable part of maintenance work.