Daily maintenance of new intelligent vertical tube furnace

The daily maintenance of the new intelligent vertical tube furnace is crucial for ensuring its normal operation, extending its service life, and ensuring the safety of operators. Here are some specific daily maintenance suggestions:
1. Read and understand the operation manual
Before carrying out any maintenance work, it is necessary to carefully read and understand the operation manual of the tube furnace. The manual contains specific requirements for safety regulations, operating procedures, troubleshooting, and maintenance, which are the foundation for operation and maintenance.
2. Regular inspection and cleaning
Heating element: Regularly check the connection of the heating element to ensure that materials such as resistance wires or graphite are not broken or damaged. At the same time, clean the dust and dirt on the surface of the heating element using a soft brush or compressed air, but avoid damaging the heating element.
Temperature control system: Regularly calibrate the temperature controller to ensure that the displayed temperature is consistent with the actual temperature. Standard thermometers can be used for comparison and calibration. At the same time, check the electrical connections of the temperature controller to ensure good wiring and no looseness or poor contact.
Furnace body: Regularly inspect the surface of the furnace body for obvious damage or corrosion, and repair or replace damaged parts in a timely manner if necessary. When cleaning the interior of the furnace, use a soft brush or vacuum cleaner to remove dust and debris, but avoid damaging the heating elements and other components inside the furnace.
3. Security maintenance and preventive measures
Environmental inspection: Ensure that there are no combustibles or other hazardous substances in the surrounding environment of the tube furnace, keep the furnace area clean, and maintain appropriate ventilation conditions. Good ventilation can reduce the accumulation of harmful gases and dust, and lower the risk of fire and poisoning.
Personal protection: When operating a tube furnace, wear appropriate protective clothing, safety shoes, and goggles to protect yourself from high temperatures and chemical hazards.
Regular baking: Regularly bake the furnace to maintain its dryness and stability, and reduce equipment failures caused by high humidity.
4. Professional training
Train operators to understand the safe operation and maintenance knowledge of tube furnaces, and update their skills in a timely manner. Through training, operators can proficiently master the operation process and precautions of the equipment, improving operational efficiency and safety.
5. Develop a regular maintenance plan
Establish a regular maintenance plan that includes inspection, cleaning, and repair of various components. This can not only ensure the normal operation of the equipment, but also timely detect and solve potential safety hazards.
6. Other precautions
Avoid over temperature use: The furnace temperature should not exceed the rated temperature to avoid damaging the heating elements and lining.
Choose a suitable installation location: The installation location of the tube furnace should be stable and easy to use, avoiding the influence of vibration and impact.
In summary, the daily maintenance of the new intelligent vertical tube furnace requires comprehensive consideration of multiple aspects, including regular inspection and cleaning, safety maintenance and preventive measures, professional training, and the development of regular maintenance plans. By implementing these measures, the reliability and stability of equipment can be effectively improved, ensuring the personal safety of operators.