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What is the difference between a high-temperature box type resistance furnace and an atmosphere furnace?

Time:2024-09-18 Click:0
  

There are significant differences between high-temperature box type resistance furnaces and atmosphere furnaces in multiple aspects, mainly reflected in heating methods, heating environments, application ranges, and control characteristics.

1. Heating method
High temperature box type resistance furnace: using resistance heating method, heat is generated by passing current through the resistance wire to heat the object to the desired temperature. This method has the advantages of fast heating speed and precise temperature control.
Atmosphere furnace: Depending on the heating method, it can be divided into electric atmosphere furnace and gas atmosphere furnace. Electric atmosphere furnaces also use electric heating elements for heating, while gas atmosphere furnaces use the heat generated by the combustion of fuels such as gas or liquefied gas for heating. The heating method of the atmosphere furnace is more flexible, and suitable heat sources can be selected according to needs.

2. Heating environment
High temperature box type resistance furnace: Its heating environment is enclosed, and objects heated inside the furnace will not come into contact with the outside world, thus effectively avoiding problems such as oxidation and deoxidation. This enclosed environment makes the box type resistance furnace particularly suitable for processes that require high heating environments.
Atmosphere furnace: It creates a specific atmosphere environment inside the furnace, such as reduction, oxidation, nitriding, carbonization, etc., to meet the needs of different material processing. The atmosphere furnace can achieve precise control of the atmosphere inside the furnace by introducing different gases or adjusting the gas ratio, thereby meeting the requirements of specific processes for the atmosphere environment.

3. Application scope
High temperature box type resistance furnace: widely used in the production and experimentation of ceramics, metallurgy, electronics, glass, chemical industry, machinery, refractory materials, new material development, special materials, building materials and other fields. It is particularly suitable for processes such as high-temperature sintering, heat treatment, annealing, etc.
Atmosphere furnace: It is more suitable for the preparation of powder materials, surface coatings, oxide ceramics and other processes, and can accurately control the chemical composition and surface properties of the heated object. In addition, atmosphere furnaces are widely used in fields such as metal smelting, ceramic production, and new material research and development, especially in processes that require precise control of the atmosphere environment.

4. Control characteristics
High temperature box type resistance furnace: usually equipped with advanced control systems such as PID temperature controllers, which can achieve precise control and automatic adjustment of furnace temperature. Meanwhile, some high-end box type resistance furnaces also support communication with computers for remote operation and monitoring.
Atmosphere furnace: In addition to temperature control function, it also pays special attention to controlling the atmosphere environment. By precisely controlling parameters such as gas composition, flow rate, and temperature inside the furnace, specific process objectives can be achieved. The control system of an atmosphere furnace is usually more complex and sophisticated to meet the demand for precise control of the atmosphere environment.

In summary, there are significant differences between high-temperature box type resistance furnaces and atmosphere furnaces in terms of heating methods, heating environments, application ranges, and control characteristics. When selecting heating equipment, comprehensive consideration and selection should be made based on specific process requirements, material characteristics, and production conditions.

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