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What is the difference between a bell type furnace and a box type furnace?

Time:2024-07-08 Click:0
  

Bell furnace and box furnace, as two common heat treatment equipment, have differences in multiple aspects. The following is a detailed summary of the differences between the two:
1. Furnace structure and design
Bell type furnace:
The furnace body can be lifted and lowered like a bell cover, which facilitates the loading and unloading of materials while reducing physical damage to the materials.
Usually, a frame structure is adopted to integrate the heating furnace body, lifting device, and temperature control system into one, with a reasonable layout and convenient experimental operation.
The furnace insulation material mostly uses high-purity polycrystalline aluminum oxide fibers, with a high-temperature aluminum oxide coating on the surface to improve heating efficiency and furnace durability.
Box furnace:
The furnace body is a box structure, usually compact, small in size, occupying a small area, and flexible in use.
There are multiple heating zones in the furnace, and the heating power and temperature distribution can be adjusted as needed.
The furnace insulation materials are diverse and can be selected according to specific applications and needs.
2. Heating method and control system
Heating method:
Both provide heat through heating elements (such as resistance wires, electric heating tubes, etc.), causing the temperature inside the furnace chamber to rise.
The distribution and quantity of heating elements may vary depending on the furnace type and heating requirements.
Control system:
Bell type furnaces are usually equipped with independent temperature intelligent automatic control units, which have high control accuracy and are flexible and convenient to use.
Computers can be used to monitor various process parameters in real-time, enabling the entire machine to work in the optimal state with high automation and good process repeatability.
Box type furnaces are also equipped with temperature control systems, but may be slightly inferior in terms of automation and intelligence compared to bell type furnaces.
3. Application fields and process characteristics
Application field:
Bell type furnaces are mainly used for sintering magnetic materials and electronic ceramics, heat treatment of sintered ceramics, stone tools, soft ceramics, and heat treatment of other product processes.
Box furnaces are widely used in fields such as heat treatment industry, ceramic industry, and glass industry, such as annealing, normalizing, quenching, tempering, and other processes in industries such as steel, non-ferrous metals, metal ceramics, and glass.
Process characteristics:
The bell shaped furnace is particularly suitable for materials that are easily damaged during sintering or heat treatment due to its unique design of the lifting furnace body.
Box type furnaces, due to their small size and flexible use, are suitable for experiments and production needs of various scales.
4. Other differences
Exhaust and ventilation system:
Bell type furnaces are usually equipped with exhaust systems to eliminate harmful gases generated in the furnace chamber and ensure the safety of the operating environment.
A box furnace may be equipped with a ventilation system to regulate the atmosphere inside the furnace and discharge harmful gases.
Maintenance and upkeep:
The structure of the bell furnace is relatively simple, and the module structure is easy to maintain.
The maintenance of box furnaces may vary depending on the specific model and configuration.
In summary, there are significant differences between bell type furnaces and box type furnaces in terms of furnace structure and design, heating methods and control systems, application fields and process characteristics, as well as exhaust and ventilation systems. When choosing which device to use, it is necessary to comprehensively consider factors such as specific application requirements, process requirements, and operating environment.

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